Sonics E-Press Manuale Utente

Sonic s & Materials, Inc.Modele-PressI N S T R U C T I O N M A N U A L

Sonics E-Press Manual Page 10 20 kHz e-Press Dimensions: Press Height: 48” (1219.2 mm) Weight: 210 Lbs. (95 Kgs) Maximum opening for parts an

Sonics E-Press Manual Page 11 4.0 Physical System and Connections TOC – Physically the system is contained in three separate packages – The stepper

Sonics E-Press Manual Page 12 Cable Connections for Stepper Controller and Ultrasonic Power Supply The drawings below and on the next page show the

Sonics E-Press Manual Page 13 GX Power Supply 1. J1, a round, 12-pin RF cable that connects the welding press to the power supply. 2. J2, an a

Sonics E-Press Manual Page 14 5.0 PC Software Installation TOC – A Pentium class PC is the minimum required as the programming and monitoring interf

Sonics E-Press Manual Page 15 6.0 Stepper Welding Operation TOC – The stepper welding process is similar to the conventional ultrasonic pr

Sonics E-Press Manual Page 16 8. When the weld cycle is complete, the system ascends to the home position (up). 9. The stepper controller transm

Sonics E-Press Manual Page 17 7.0 Quick Start Setup Procedure for a Typical Application TOC – This section is intended to be a quick startup checkli

Sonics E-Press Manual Page 18 programmed velocities can reach the desired position within the timer/energy settings. Velocity settings a

Sonics E-Press Manual Page 19 8.0 Overview of the Stepper Controls TOC – The stepper front panel is shown below. It contains several switches and

Sonics E-Press Manual Page 2 WARRANTY Sonics & Materials, Inc., hereinafter referred to as "Sonics", warrants its products for a p

Sonics E-Press Manual Page 20 the parameter display mode, or the Align button to continue viewing current settings. The system must be returned to

Sonics E-Press Manual Page 21 9.0 GX Power Supply Settings Be sure to consult the GX Power Supply manual for a complete explanation of the v

Sonics E-Press Manual Page 22 10.0 Running the Stepper Utility Program TOC - Both controllers, the Stepper Motor Controller and the Ultrasonic Power

Sonics E-Press Manual Page 23 Note – Several printing options are provided by selections on the following control forms. Print driv

Sonics E-Press Manual Page 24 11.0 The Stepper Setup Screen TOC - The E-Press motion settings are selected and programmed on the E-Press setup scree

Sonics E-Press Manual Page 25 11.1 Units – Select the English or Metric system of units by clicking the appropriate indicator. This should be the

Sonics E-Press Manual Page 26 used during the first weld period. This weld begins after the force trigger has been satisfied and con

Sonics E-Press Manual Page 27 when file operation or communications are in process. This indicator does not have any associated operator in

Sonics E-Press Manual Page 28 6. Help\ About Stepper Controls – This selection will display a message box to identify the present revision level

Sonics E-Press Manual Page 29 Total Distance Window The section to the left shows the window as it would be displayed for a typical setting. It wi

Sonics E-Press Manual Page 3 WARNING SAFETY PRECAUTIONS READ BEFORE INSTALLING OR USING THE EQUIPMENT This system has been designed to assure ma

Sonics E-Press Manual Page 30 Monitor \ Logging Form The simulated indicator lights along the lower edge of this form show the pr

Sonics E-Press Manual Page 31 12.1 Content of A typical status line (as displayed on the previous page) – The content of a typical status line is di

Sonics E-Press Manual Page 32 Any characters that have not been printed will automatically print when the option this turned off or the stepper util

Sonics E-Press Manual Page 33 MAINTENANCE TOC Stepper Trouble-Shooting Guide TOC: The following list contains the most common problems associat

Sonics E-Press Manual Page 34 Glossary of Terms TOC Align – The horn moves to the travel distance in order to position the unwelded parts and fixt

Sonics E-Press Manual Page 35 Upper Tolerance – The search window position above the taught position which is the expected maximum limit where the p

Sonics E-Press Manual Page 36 Drawing List TOC – The following drawings are contained in this document for user reference and maintenance purpo

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Sonics E-Press Manual Page 4 INSPECTION Prior to installing the equipment, perform a visual inspection to detect any evidence of damage which migh

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EXPLODED ASSEMBLY DRAWINGSonics E-Press Manual Page 45

Sonics E-Press Manual Page 46 RETURN/REPAIR NOTES It is suggested that a system in need of repair be sent back to the factory, with a written descr

Sonics E-Press Manual Page 5 LOCATING THE EQUIPMENT The system should be installed in proximity to the electrical source, and it is supplied with a

Sonics E-Press Manual Page 6 IMPORTANT SERVICE LITERATURE Please read carefully before operating the equipment The plastics assembly system

Sonics E-Press Manual Page 7 TABLE OF CONTENTS GENERAL Warranty Information ____________________________________________________ 2 Safety Prec

Sonics E-Press Manual Page 8 System Operation TOC 1.0 Introduction to Plastic Welding TOC - For an introduction to ultrasonic plastic assembly – Re

Sonics E-Press Manual Page 9 3.0 System Specifications TOC Application Types: -The E-Press Model is best applied to applications that